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Thailand ---Dave MulroyASTM A213 T9 Alloy steel pipe ,Stable quality , good price, excellent serive, TOBO GROUP is our trustworthy partner . -
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Forged Fittings Thread Pipe Nipple Incoloy 800H 1" SCH80 100mm Length Class 3000# ASME B16.11
| Manufacturingprocess | Forging, Heat Treatment | Wall Thickness | 0.2~150mm |
|---|---|---|---|
| Application | Oil & Gas, Petrochemical, Power Plants, Water Treatment | Cusomized Support | OEM |
| Material | Carbon Steel, Stainless Steel, Alloy Steel | Tolerances | ASME B16.9 |
| Standard | ASME B16.9 JIS EN DIN | Head Code | Round,Square,Equal |
| Pressure Rating | 3000LBS, 6000LBS, 9000LBS | Pressure Class | 3000#, 6000#, 9000# |
| Connectiontype | Butt Weld | Usage | Joining Pipe Lines |
| Thickness | Sch5-Sch160 XXS,STD,XS, SGP | Degree | 180 |
| Tolerance | ±1% |
Forged Fittings Thread Pipe Nipple Incoloy 800H 1" SCH80 100mm Length Class 3000# ASME B16.11
1. Product Description
This product is a forged threaded pipe nipple manufactured from Incoloy 800H (UNS N08810) in accordance with ASME B16.11 standards . A pipe nipple is a short length of straight pipe with male threads on both ends, designed to connect two female-threaded fittings or pipe ends . Incoloy 800H is a nickel-iron-chromium alloy with controlled carbon content (0.05-0.10%) and a solution-annealed grain structure (ASTM 5 or coarser), providing significantly higher creep and rupture strength compared to standard alloy 800 . This 1" SCH80, Class 3000# fitting is designed for permanent threaded connections in high-temperature and corrosive service environments.
2. Key Product Parameters
| Parameter | Details / Range |
|---|---|
| Dimensional Standard | ASME B16.11, MSS SP-79, BS 3799 |
| Material Grade | Incoloy 800H |
| Type | Threaded Pipe Nipple (male threads both ends) |
| Nominal Size | 1" (DN25) |
| Wall Thickness | Schedule 80 (SCH80/XS) |
| Length | 100 mm (overall length) |
| Pressure Class | 3000# (Class 3000 LBS) |
| Thread Type | NPT (National Pipe Taper) per ASME B1.20.1 |
| Chemical Composition | Ni: 30-35%, Cr: 19-23%, Fe: Balance, C: 0.05-0.10%, Al: 0.15-0.60%, Ti: 0.15-0.60% |
| Tensile Strength (min) | 450 MPa |
| Yield Strength 0.2% (min) | 180 MPa |
| Elongation (min) | 35% |
| Density | 8.0 g/cm³ |
| Melting Range | 1350-1400°C |
| Max Service Temp | Up to ~500°C (in aqueous media); higher in dry atmospheres |
3. Application / Usage
This threaded nipple is ideal for high-temperature and corrosive process systems:
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Petrochemical Processing: Furnace cracker tubes, pigtails, headers, convection and cracking tubes
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Power Generation: Steam superheater tubing, high-temperature heat exchangers, nuclear reactor components (HTR-PM)
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Chemical Processing: Nitric acid condensers, organic acid handling systems
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Heat Treatment Industry: Radiant tubes, muffles, retorts, furnace fixtures
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Concentrated Solar Power: High-temperature nitrate heat storage systems up to 650°C
4. Advantages
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Superior High-Temperature Strength: Controlled carbon content (0.05-0.10%) and solution annealing provide optimum creep and rupture properties above 500°C
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Excellent Oxidation Resistance: Forms a protective Cr₂O₃-SiO₂ oxide layer, resisting "microclimate reaction" and high-temperature corrosion
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Good Corrosion Resistance: Excellent resistance to nitric acid, organic acids, and stress corrosion cracking in aqueous environments; resistant to pitting and crevice corrosion
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Cost-Effective: Lower nickel content than Inconel alloys, offering a balance of performance and economy for high-temperature service
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Threaded Convenience: No welding required; fast installation, easy disassembly for maintenance
5. Functions
The pipe nipple provides a simple, reliable threaded connection between two female-threaded components (fittings, valves, or pipe ends). It serves as a transition piece in small-bore piping systems, enabling quick assembly, disassembly, and component replacement without welding operations.
6. Installation Instructions
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Preparation: Clean pipe threads and fitting threads; remove all dirt, oil, and debris.
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Thread Sealant: Apply Teflon tape or pipe dope to male threads to ensure a reliable seal.
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Thread Engagement: Screw the nipple into the first female fitting by hand, then tighten with a wrench. Install the second fitting onto the opposite end.
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Avoid Over-tightening: Do not exceed recommended torque to prevent cracking the fitting body.
7. Precautions
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Thread Compatibility: NPT, BSP, and BSPT threads are not interchangeable. Verify thread type per system specification .
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Temperature Limitation: For aqueous corrosion service, limit to approximately 500°C ; for dry atmospheres, higher temperatures are possible but verify system conditions.
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Creep Design: At elevated temperatures (>500°C), creep and rupture properties must be considered in system design .
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Pre-oxidation: In CSP applications, pre-oxidation treatment can enhance corrosion resistance .
8. Shipping & Delivery
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Standard delivery time is typically 15–30 days, subject to order quantity and specification availability.
9. Payment Terms
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Common international payment methods include T/T (Telegraphic Transfer) and L/C at sight (Letter of Credit) .
10. Packaging
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Products are securely packed in plywood cases or wooden crates with internal cushioning to ensure safe transportation and prevent damage during transit.
11. After-Sales / Return & Warranty Policy
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All products undergo strict quality inspection before shipment.
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In case of quality issues, retain original packaging and provide relevant photos or third-party inspection reports.
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Specific return, exchange, and warranty terms are subject to the final sales contract agreement.
FAQ
1. Are you trading company or manufacturer ?
We are manufacturer ,You can see the certification.
2. How long is your delivery time?
Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
3. Do you provide samples ? is it free or extra ?
Yes, we could offer the sample for free charge but need pay the cost of freight.
4. What is your terms of payment ?
Payment<=1000USD, 100% in advance. Payment>=1000USD, 50% T/T in advance ,balance before shippment.

