Butt-welding Pipe Fittings 180D Long Radius Elbow 2" SCH20 Inconel 625 Nickel Alloy ASME B16.9

Butt-welding Pipe Fittings 180D Long Radius Elbow 2" SCH20 Inconel 625 Nickel Alloy ASME B16.9

1. Product Description

This product is a butt-welding 180-degree Long Radius (LR) elbow manufactured from Inconel 625 (UNS N06625) nickel-chromium alloy in accordance with ASME B16.9 and ASME B16.28 standards . Inconel 625 is a solid-solution strengthened nickel-based superalloy containing niobium (Nb) and molybdenum (Mo), which impart exceptional high-temperature strength, oxidation resistance, and outstanding corrosion resistance in aggressive environments . The 180-degree LR elbow features a radius of curvature equal to 1.5 times the pipe diameter (R = 1.5D), enabling a complete 180° flow reversal with minimal pressure drop . This 2" Schedule 20 fitting is designed for permanent butt-weld connection in extreme service piping systems.

2. Key Product Parameters

3. Application / Usage

This 180° LR elbow is ideal for extreme high-temperature and severely corrosive environments:

• Aerospace: Exhaust systems, turbine engine components

• Chemical & Petrochemical Processing: High-temperature reactors, heat exchangers, sour gas service

• Oil & Gas: Offshore platforms, subsea piping, seawater injection systems 

• Power Generation: Superheater tubing, nuclear reactor components

• Marine Engineering: Seawater systems requiring chloride corrosion resistance

4. Advantages

• Superior High-Temperature Strength: Nb and Mo solid-solution strengthening provides exceptional creep and rupture resistance up to 982°C 

• Excellent Corrosion Resistance: Outstanding resistance to chloride pitting, stress-corrosion cracking, oxidation, and carburization in severe environments 

• Long Radius Design: R=1.5D ensures smooth flow reversal with minimized turbulence and pressure drop

• Excellent Weldability: Does not require complex preheat or post-weld heat treatment (PWHT) 

• Good Fabricability: Forgiving in weld repairs; no post-weld heat treatment required for routine applications 

5. Functions

The 180° LR elbow changes the direction of fluid flow within a piping system by a complete 180-degree reversal, forming a "U" shape that enables pipes to fold back parallel . This design is particularly useful for compact pipeline layouts, bypassing obstacles, creating return flow, or installation in space-limited areas where complete flow reversal is required .

6. Installation Instructions

1. Preparation: Mechanically clean using dedicated tools to prevent contamination; Inconel requires a higher degree of cleanliness than steel 

2. Edge Preparation: Machine bevel angle per joint preparation requirements 

3. Alignment: Accurately align the elbow with connecting pipes; maintain proper fit-up

4. Welding: Use GTAW (TIG) or GMAW (MIG) process with ERNiCrMo-3 (Inconel 625 filler) per AWS A5.14 . Shielding: 100% Argon; back purge required for root pass to prevent oxidation . Use stringer beads (avoid wide weave) 

5. Parameter Control: Heat input controlled to avoid hot cracking. Interpass temperature ≤ 175°C 

6. Post-Weld: No post-weld heat treatment required for routine corrosion performance . Remove heat tint and clean to bright finish.

7. Precautions

• Cleanliness: Requires a higher degree of cleanliness than steel; use dedicated tools for nickel alloys to prevent iron pickup 

• Hot Cracking Sensitivity: Use over-alloyed filler (ERNiCrMo-3) and control heat input to minimize hot cracking risk 

• Interpass Temperature: Must be maintained below 175°C (350°F) to avoid microfissuring 

• Back Purging: Essential for full-penetration joints to prevent internal oxidation and preserve corrosion resistance 

• No PWHT: Not required in many applications due to solid-solution strengthening, but follow supplier guidance for specific designs 

8. Shipping & Delivery

• Standard delivery time is typically 15–30 days, subject to order quantity and specification availability 

9. Payment Terms

• Common international payment methods include T/T (Telegraphic Transfer) and L/C at sight (Letter of Credit) 

10. Packaging

• Products are securely packed in wooden boxes or plywood cases to ensure safe transportation and prevent damage during transit 

11. After-Sales / Return & Warranty Policy

• All products undergo strict quality inspection before shipment, with Mill Test Certificates (EN 10204 3.1/3.2) and Third-Party Inspection available 

• In case of quality issues, retain original packaging and provide relevant photos or third-party inspection reports

• Specific return, exchange, and warranty terms are subject to the final sales contract agreement.

FAQ

1. Are you trading company or manufacturer ?
    We are manufacturer ,You can see the certification.
2. How long is your delivery time?
    Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
3. Do you provide samples ? is it free or extra ?
    Yes, we could offer the sample for free charge but need pay the cost of freight.
4. What is your terms of payment ?
    Payment<=1000USD, 100% in advance. Payment>=1000USD, 50% T/T in advance ,balance before shippment.